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Toyota Hiace
Common Van Problems by Generation

29 identified problems2 generationsMost affected: H50-H90 (1982-2007)

Sources: DVSA MOT Test Data + owner-submitted problems · 547K tests analysed

At a Glance

The Toyota Hiace has 29 identified common problems across 2 generations, with the H50-H90 (1982-2007) being the most affected generation and suspension the most common problem category. Based on 547K MOT tests from DVSA data.

Problems are patterns in the DVSA data that occur significantly more often on a specific model than the UK average — confirmed at 99% statistical confidence. Read our DVSA MOT data methodology →

Below: generation-by-generation comparison of Toyota Hiace common problems, MOT failure types, and pass-rate data drawn from DVSA records. Click any generation to see fuel- and engine-specific fault patterns, mileage-banded repair guidance, and the most common MOT failures testers record.

MOT Tests & Failures by Generation

Toyota Hiace generations by MOT tests, failures, and identified problems from DVSA data

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Showing total MOT tests, failures, and known problems per make.

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Most Common Toyota Hiace MOT Failures

Every reason Toyota Hiace vehicles fail their MOT, ranked by frequency. Select an individual year to see only that year’s failures, or stay on ‘All time’ for the combined picture across our 20 years of DVSA data. Scroll inside the table for the full list.

View:
#Failure% of failures
1Wiper blades deteriorated12.08%
2Suspension joint or bush worn8.18%
3Brake hydraulic component worn8.08%
4Number plate lamp not working6.62%
5Tyre tread depth below limit5.97%
6Stop lamp not working4.78%
7Brake performance below minimum4.39%
8Windscreen washer not working3.78%
9Tyre condition3.33%
10Front lamp not working3.25%
11Exhaust system fault2.75%
12Shock absorber worn or leaking2.68%
13Position lamp not working2.63%
14Suspension mounting corroded2.10%
15Headlamp aim defect1.72%
16Chassis condition1.67%
17Rigid brake pipe corroded or damaged1.66%
18Brake pads or linings worn1.64%
19Windscreen damage affecting view1.55%
20Fog lamp not working1.38%
21Seat belt condition1.31%
22Vehicle structure corrosion1.21%
23Parking brake condition0.92%
24Mirror damaged or missing0.81%
25Rear fog lamp not working0.80%
26Indicator fault0.78%
27Rear lamp not working0.72%
28ABS fault0.68%
29Headlamp fault0.67%
30Spring mounting corroded0.64%
31Suspension linkage fault0.63%
32Body corrosion or damage0.63%
33Battery loose or leaking0.62%
34Front suspension fault0.59%
35Horn not working0.51%
36Driveshaft fault0.50%
37Parking brake performance below minimum0.50%
38Brake disc or drum worn0.45%
39Flexible brake hose damaged0.44%
40Ball joint dust cover split0.40%
41Front suspension joint worn0.36%
42Track rod end worn0.32%
43Wheel bearing worn0.27%
44Steering rack fault0.23%
45Dashboard warning lamp fault0.19%
46Rear reflector damaged or missing0.19%
47Catalytic converter efficiency low0.19%
48Spark ignition emissions above threshold0.18%
49Tyre valve stem damaged0.17%
50Brake pedal fault0.16%
51Compression ignition emissions above threshold0.16%
52Electrical switch fault0.15%
53Tyre size or type not matched0.14%
54Brake lever fault0.12%
55Subframe mounting corroded0.11%
56Exhaust emissions above threshold (non-catalyst)0.10%
57Brake pedal movement restricted0.10%
58Electrical wiring fault0.09%
59Fuel cap damaged or missing0.09%
60Suspension arm worn or corroded0.09%
61Rear suspension fault0.08%
62Airbag warning light on0.08%
63Brake fluid level low or contaminated0.08%
64Brake fluid leak0.08%
65Steering operation fault0.08%
66Anti-roll bar worn or corroded0.07%
67Bumper damaged or insecure0.07%
68Steering arm worn0.07%
69Steering free play excessive0.06%
70Steering lock fault0.06%
71Bonnet catch or hinge fault0.06%
72Coil spring broken or corroded0.06%
73Engine oil leak0.06%
74Brake fluid warning light on0.06%
75Leaf spring broken or corroded0.06%
76Propshaft fault0.05%
77Body security fault0.05%
78Fuel tank corroded or leaking0.05%
79Handbrake lever fault0.05%
80Brake caliper fault0.05%
81Handbrake cable fault0.05%
82Towbar fault0.05%
83Drag link end worn0.04%
84King pin or swivel pin worn0.04%
85Load sensing valve fault0.04%
86Fuel pipe corroded or damaged0.04%
87Steering column fault0.04%
88Rear fog lamp warning light fault0.04%
89Steering lock stop fault0.04%
90Spare wheel fault0.03%
91Headlamp levelling device fault0.03%
92Steering coupling worn0.03%
93Boot lid damaged or insecure0.03%
94Power steering pipe or hose leaking0.03%
95Brake air or vacuum system fault0.03%
96Driver door fault0.03%
97Driver seat fault0.03%
98Speedometer fault0.03%
99Front passenger door fault0.03%
100Passenger seat fault0.03%
101Tailgate damaged or insecure0.02%
102Bonded suspension condition0.02%
103Vehicle floor corroded0.02%
104Engine mounting worn or broken0.02%
105Tie bar or rod worn or corroded0.02%
106Axle beam corroded or cracked0.02%
107Axle corroded or damaged0.02%
108Fuel hose damaged or leaking0.02%
109Brake cable, rod, lever or linkage fault0.02%
110Loading door damaged or insecure0.02%
111Power steering pump fault0.02%
112Suspension linkage attachment bracket or mounting corroded0.02%
113Exhaust leak0.01%
114Suspension retaining or locking device fault0.01%
115Suspension unit fault0.01%
116Steering wheel damaged or insecure0.01%
117Brake back plate corroded or damaged0.01%
118Brake fluid reservoir fault0.01%
119Steering box fault0.01%
120Brake wheel cylinder fault0.01%
121Mirror or camera fault<0.01%
122Transmission oil leak<0.01%
123Brake pressure or vacuum buildup insufficient<0.01%
124Brake servo fault<0.01%
125Subframe corrosion or damage<0.01%
126Brake master cylinder or servo mounting fault<0.01%
127Leaf spring eye worn or broken<0.01%
128Main beam warning light fault<0.01%
129Body strengthening plate corroded<0.01%
130Brake valve fault<0.01%
131Reversing lamp not working<0.01%
132Driver airbag fault<0.01%
133Undertray damaged or missing<0.01%
134Anchor bracket corroded<0.01%
135Brake linkage mounting fault<0.01%
136Brake clevis joint worn<0.01%
137Handbrake mechanism or mounting fault<0.01%
138Hydraulic brake cylinder fault<0.01%
139Step damaged or insecure<0.01%
140Leaf spring shackle bracket corroded<0.01%
141Seat belt anchorage fault<0.01%
142Additional braking device fault<0.01%
143Universal joint worn<0.01%
144Suspension rod worn or corroded<0.01%
145Torsion bar worn or corroded<0.01%
146Stub axle worn<0.01%
147Window damaged or won't operate<0.01%
148Hydraulic fluid leak<0.01%
149Steering shaft fault<0.01%
150Outline marker lamp not working<0.01%
151Seat belt pre-tensioner fault<0.01%
152MacPherson strut worn<0.01%
153Brake master cylinder fault<0.01%
154Securing bolts missing or insecure<0.01%
155Dip switch fault<0.01%
156Power steering ram fault<0.01%
157Semaphore indicator fault<0.01%
158Access panel damaged or insecure<0.01%
159Steering intermediate drop arm worn<0.01%
160Electronic braking system fault<0.01%
161Full power hydraulic brake fault<0.01%
162Exhaust heat shield or sound insulation damaged<0.01%
163CV joint worn<0.01%
164Radius arm worn or corroded<0.01%
165Steering damper fault<0.01%
166Steering drive system fault<0.01%
167Trailing arm worn or corroded<0.01%
168Front fog lamp not working<0.01%
169Spring saddle corroded<0.01%
170Suspension coupling worn<0.01%
171Torque or reaction arm worn<0.01%
172Brake pedal linkage fault<0.01%
173Brake relay lever fault<0.01%
174Brake slack adjuster fault<0.01%
175Electronic parking brake fault<0.01%
176Halfshaft fault<0.01%
177Hinged tailboard damaged or insecure<0.01%
178Transmission drive belt fault<0.01%
179Speed limiter fault<0.01%
180Electronic stability control fault<0.01%
181Hand-operated brake valve condition<0.01%
182Indicator warning light fault<0.01%
183Leaf spring slipper worn<0.01%
184Passenger compartment corrosion<0.01%
185Seat belt or padding damaged<0.01%
186Wheel hub fault<0.01%
187Daytime running lamp not working<0.01%
188Dropside damaged or insecure<0.01%
189Hazard warning light fault<0.01%
190Headlamp washer not working<0.01%
191Hydraulic suspension accumulator fault<0.01%
192Reversing lamp switch fault<0.01%
193Steering head bearings worn<0.01%

Showing all 193 reasons — scroll inside the table for the full list.

Toyota Hiace MOT Failures by Category

Total MOT failure occurrences for the Toyota Hiace, grouped by category. Same data as the failures table above — just sliced by category instead of fault title. Hover a slice for the top failures in each category.

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Frequently Asked Questions

What are the most common Toyota Hiace problems?

Based on analysis of 547K Toyota Hiace MOT tests from DVSA data, we have 29 identified common problems across 2 generations. The most frequently flagged issue is "Number plate lamp not working". Suspension is the most common problem category.

Which Toyota Hiace generation has the most problems?

The Toyota Hiace H50-H90 (1982-2007) (1982–2007) has the highest number of identified common problems (37). Click the generation card above for the full breakdown.

How is this data calculated?

We analyse anonymised DVSA MOT test records under the Open Government Licence. An issue is classified as a "Common Problem" when it occurs significantly more often on a specific model than the UK average, confirmed at 99% statistical confidence. Read the full methodology page for details.

Can I report a problem with my Toyota Hiace?

Yes — use the "Tell Us About Your Problem" form on this page. Your report helps other Toyota Hiace owners spot problems early. All submissions are reviewed before being added to the public database.

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