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Vauxhall Vivaro
Common Van Problems by Generation

57 identified problems3 generationsMost affected: Vivaro A (2001-2014)

Sources: DVSA MOT Test Data + owner-submitted problems · 2.5M tests analysed

At a Glance

The Vauxhall Vivaro has 57 identified common problems across 3 generations, with the Vivaro A (2001-2014) being the most affected generation and brakes the most common problem category. Based on 2.5M MOT tests from DVSA data.

Problems are patterns in the DVSA data that occur significantly more often on a specific model than the UK average — confirmed at 99% statistical confidence. Read our DVSA MOT data methodology →

Below: generation-by-generation comparison of Vauxhall Vivaro common problems, MOT failure types, and pass-rate data drawn from DVSA records. Click any generation to see fuel- and engine-specific fault patterns, mileage-banded repair guidance, and the most common MOT failures testers record.

MOT Tests & Failures by Generation

Vauxhall Vivaro generations by MOT tests, failures, and identified problems from DVSA data

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Showing total MOT tests, failures, and known problems per make.

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Most Common Vauxhall Vivaro MOT Failures

Every reason Vauxhall Vivaro vehicles fail their MOT, ranked by frequency. Select an individual year to see only that year’s failures, or stay on ‘All time’ for the combined picture across our 20 years of DVSA data. Scroll inside the table for the full list.

View:
#Failure% of failures
1Suspension joint or bush worn9.19%
2Wiper blades deteriorated7.53%
3Stop lamp not working5.90%
4Number plate lamp not working5.28%
5Brake pads or linings worn5.21%
6Windscreen washer not working5.05%
7Brake performance below minimum4.41%
8Tyre condition4.41%
9Position lamp not working4.40%
10Tyre tread depth below limit4.29%
11Front lamp not working4.09%
12Driveshaft fault2.88%
13Coil spring broken or corroded2.80%
14Shock absorber worn or leaking2.57%
15Track rod end worn2.55%
16Rigid brake pipe corroded or damaged2.48%
17Brake disc or drum worn2.00%
18Windscreen damage affecting view1.99%
19Headlamp aim defect1.88%
20Headlamp fault1.80%
21Ball joint dust cover split1.79%
22Parking brake performance below minimum1.64%
23Rear fog lamp not working0.86%
24Seat belt condition0.85%
25MacPherson strut worn0.80%
26Compression ignition emissions above threshold0.75%
27Wheel bearing worn0.73%
28Rear lamp not working0.67%
29Fog lamp not working0.66%
30ABS fault0.60%
31Spark ignition emissions above threshold0.58%
32Brake hydraulic component worn0.58%
33Airbag warning light on0.56%
34Mirror damaged or missing0.50%
35Horn not working0.42%
36Steering rack fault0.42%
37Front suspension joint worn0.42%
38Front suspension fault0.40%
39Exhaust system fault0.37%
40Parking brake condition0.35%
41Brake pedal fault0.32%
42Indicator fault0.29%
43Rear suspension fault0.27%
44Tyre size or type not matched0.26%
45Chassis condition0.23%
46Vehicle structure corrosion0.20%
47Flexible brake hose damaged0.17%
48Handbrake cable fault0.17%
49Engine oil leak0.16%
50Suspension linkage fault0.15%
51Rear reflector damaged or missing0.14%
52Suspension mounting corroded0.13%
53Engine mounting worn or broken0.13%
54Reversing lamp not working0.11%
55Electrical switch fault0.10%
56Steering free play excessive0.10%
57King pin or swivel pin worn0.09%
58Brake caliper fault0.09%
59Brake pedal movement restricted0.09%
60Brake cable, rod, lever or linkage fault0.08%
61Bumper damaged or insecure0.08%
62Body corrosion or damage0.08%
63Drag link end worn0.08%
64Electronic stability control fault0.07%
65Headlamp levelling device fault0.07%
66Handbrake lever fault0.07%
67Tyre valve stem damaged0.07%
68Brake lever fault0.06%
69Brake fluid level low or contaminated0.06%
70Power steering pipe or hose leaking0.06%
71Fuel cap damaged or missing0.05%
72Power steering pump fault0.05%
73Steering operation fault0.05%
74Electrical wiring fault0.05%
75Propshaft fault0.05%
76Front passenger door fault0.05%
77Driver door fault0.05%
78Bonnet catch or hinge fault0.04%
79Undertray damaged or missing0.04%
80Suspension arm worn or corroded0.04%
81Driver seat fault0.04%
82Fuel tank corroded or leaking0.04%
83Steering arm worn0.04%
84Fuel pipe corroded or damaged0.04%
85Subframe mounting corroded0.04%
86Battery loose or leaking0.04%
87Anti-roll bar worn or corroded0.03%
88Passenger seat fault0.03%
89Brake fluid leak0.03%
90Spare wheel fault0.03%
91Tyre pressure monitoring system fault0.03%
92Driver airbag fault0.02%
93Towbar fault0.02%
94Dashboard warning lamp fault0.02%
95Rear fog lamp warning light fault0.02%
96Steering lock fault0.02%
97Body security fault0.02%
98Exhaust leak0.02%
99Brake fluid warning light on0.02%
100Steering column fault0.02%
101Brake fluid reservoir fault0.02%
102Front fog lamp not working0.02%
103Subframe corrosion or damage0.01%
104Suspension unit fault0.01%
105Universal joint worn0.01%
106Window damaged or won't operate0.01%
107Mirror or camera fault0.01%
108Dip switch fault0.01%
109Main beam warning light fault<0.01%
110Speedometer fault<0.01%
111Transmission oil leak<0.01%
112Steering wheel damaged or insecure<0.01%
113Daytime running lamp not working<0.01%
114Fuel hose damaged or leaking<0.01%
115Power steering ram fault<0.01%
116Suspension rod worn or corroded<0.01%
117Bonded suspension condition<0.01%
118Loading door damaged or insecure<0.01%
119Suspension linkage attachment bracket or mounting corroded<0.01%
120Hydraulic fluid leak<0.01%
121Catalytic converter efficiency low<0.01%
122Passenger airbag fault<0.01%
123Steering drive system fault<0.01%
124Electronic braking system fault<0.01%
125Hydraulic brake cylinder fault<0.01%
126Axle corroded or damaged<0.01%
127Additional braking device fault<0.01%
128Boot lid damaged or insecure<0.01%
129Brake servo fault<0.01%
130Tie bar or rod worn or corroded<0.01%
131Steering coupling worn<0.01%
132Seat belt anchorage fault<0.01%
133Steering shaft fault<0.01%
134Outline marker lamp not working<0.01%
135Body strengthening plate corroded<0.01%
136Brake air or vacuum system fault<0.01%
137Brake valve fault<0.01%
138Tailgate damaged or insecure<0.01%
139Brake master cylinder fault<0.01%
140Reversing lamp switch fault<0.01%
141Seat belt or padding damaged<0.01%
142Seat belt pre-tensioner fault<0.01%
143Hazard warning light fault<0.01%
144Suspension retaining or locking device fault<0.01%
145Transmission drive belt fault<0.01%
146Vehicle floor corroded<0.01%
147Brake relay lever fault<0.01%
148Spring mounting corroded<0.01%
149Steering box fault<0.01%
150Step damaged or insecure<0.01%
151Access panel damaged or insecure<0.01%
152Semaphore indicator fault<0.01%
153Axle beam corroded or cracked<0.01%
154Electric power steering fault<0.01%
155Passenger compartment corrosion<0.01%
156Brake back plate corroded or damaged<0.01%
157Full power hydraulic brake fault<0.01%
158Headlamp washer not working<0.01%
159Electronic parking brake fault<0.01%
160Brake pedal linkage fault<0.01%
161Trailing arm worn or corroded<0.01%
162Panhard rod worn or corroded<0.01%
163Brake pressure or vacuum buildup insufficient<0.01%
164Indicator warning light fault<0.01%
165Leaf spring broken or corroded<0.01%
166Torsion bar worn or corroded<0.01%
167Exhaust heat shield or sound insulation damaged<0.01%
168Steering intermediate drop arm worn<0.01%
169Wheel hub fault<0.01%
170Stub axle worn<0.01%
171Speed limiter fault<0.01%
172Brake clevis joint worn<0.01%
173Load sensing valve fault<0.01%
174Brake slack adjuster fault<0.01%
175Hand-operated brake valve condition<0.01%
176Steering damper fault<0.01%
177Torque or reaction arm worn<0.01%
178CV joint worn<0.01%
179Steering lock stop fault<0.01%
180Steering head bearings worn<0.01%
181Brake linkage mounting fault<0.01%
182Exhaust emissions above threshold (non-catalyst)<0.01%
183Suspension air bellows damaged<0.01%
184Radius arm worn or corroded<0.01%
185Air brake cylinder or actuator fault<0.01%
186Cab corrosion or damage<0.01%
187Halfshaft fault<0.01%
188Dropside damaged or insecure<0.01%
189Anchor bracket corroded<0.01%
190Footrest damaged or missing<0.01%
191Handbrake mechanism or mounting fault<0.01%
192Seat belt load limiter fault<0.01%
193Brake master cylinder or servo mounting fault<0.01%
194Brake stationary pin worn<0.01%
195Brake wheel cylinder fault<0.01%
196Handbrake fails on gradient<0.01%
197Hinged tailboard damaged or insecure<0.01%
198Passenger hand grip fault<0.01%
199Securing bolts missing or insecure<0.01%

Showing all 199 reasons — scroll inside the table for the full list.

Vauxhall Vivaro MOT Failures by Category

Total MOT failure occurrences for the Vauxhall Vivaro, grouped by category. Same data as the failures table above — just sliced by category instead of fault title. Hover a slice for the top failures in each category.

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Frequently Asked Questions

What are the most common Vauxhall Vivaro problems?

Based on analysis of 2.5M Vauxhall Vivaro MOT tests from DVSA data, we have 57 identified common problems across 3 generations. The most frequently flagged issue is "Track rod end worn". Brakes is the most common problem category.

Which Vauxhall Vivaro generation has the most problems?

The Vauxhall Vivaro Vivaro A (2001-2014) (2001–2014) has the highest number of identified common problems (60). Click the generation card above for the full breakdown.

How is this data calculated?

We analyse anonymised DVSA MOT test records under the Open Government Licence. An issue is classified as a "Common Problem" when it occurs significantly more often on a specific model than the UK average, confirmed at 99% statistical confidence. Read the full methodology page for details.

Can I report a problem with my Vauxhall Vivaro?

Yes — use the "Tell Us About Your Problem" form on this page. Your report helps other Vauxhall Vivaro owners spot problems early. All submissions are reviewed before being added to the public database.

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