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Peugeot 406
Common Car Problems by Generation

34 identified problems1 generationMost affected: 406 (1995-2004)

Sources: DVSA MOT Test Data + owner-submitted problems · 1.5M tests analysed

At a Glance

The Peugeot 406 has 34 identified common problems across 1 generation, with the 406 (1995-2004) being the most affected generation and brakes the most common problem category. Based on 1.5M MOT tests from DVSA data.

Problems are patterns in the DVSA data that occur significantly more often on a specific model than the UK average — confirmed at 99% statistical confidence. Read our DVSA MOT data methodology →

Below: generation-by-generation comparison of Peugeot 406 common problems, MOT failure types, and pass-rate data drawn from DVSA records. Click any generation to see fuel- and engine-specific fault patterns, mileage-banded repair guidance, and the most common MOT failures testers record.

MOT Tests & Failures by Generation

Peugeot 406 generations by MOT tests, failures, and identified problems from DVSA data

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Showing total MOT tests, failures, and known problems per make.

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Most Common Peugeot 406 MOT Failures

Every reason Peugeot 406 vehicles fail their MOT, ranked by frequency. Select an individual year to see only that year’s failures, or stay on ‘All time’ for the combined picture across our 20 years of DVSA data. Scroll inside the table for the full list.

View:
#Failure% of failures
1Tyre tread depth below limit12.15%
2Exhaust system fault8.87%
3Wiper blades deteriorated7.68%
4Stop lamp not working6.05%
5Suspension joint or bush worn5.39%
6Brake performance below minimum5.35%
7Number plate lamp not working5.18%
8Brake hydraulic component worn4.72%
9Front lamp not working3.94%
10Brake disc or drum worn3.94%
11Headlamp aim defect3.45%
12Windscreen washer not working3.31%
13Tyre condition3.14%
14Brake pads or linings worn2.88%
15Catalytic converter efficiency low2.44%
16Driveshaft fault2.05%
17Track rod end worn1.91%
18Rear lamp not working1.50%
19Parking brake condition1.35%
20Suspension mounting corroded1.08%
21Front suspension joint worn0.91%
22Fog lamp not working0.80%
23Coil spring broken or corroded0.79%
24Indicator fault0.61%
25Seat belt condition0.61%
26Body corrosion or damage0.61%
27Steering rack fault0.57%
28Windscreen damage affecting view0.56%
29Shock absorber worn or leaking0.52%
30Mirror damaged or missing0.44%
31Front suspension fault0.42%
32Rear suspension fault0.42%
33Suspension linkage fault0.40%
34Position lamp not working0.36%
35Power steering pipe or hose leaking0.33%
36Parking brake performance below minimum0.32%
37ABS fault0.28%
38Handbrake cable fault0.27%
39Airbag warning light on0.27%
40Chassis condition0.25%
41Tyre size or type not matched0.25%
42Headlamp fault0.23%
43Brake pedal movement restricted0.20%
44Ball joint dust cover split0.20%
45Fuel cap damaged or missing0.20%
46Brake fluid leak0.17%
47Horn not working0.15%
48Rigid brake pipe corroded or damaged0.12%
49Battery loose or leaking0.12%
50Compression ignition emissions above threshold0.11%
51Subframe mounting corroded0.11%
52Spark ignition emissions above threshold0.10%
53Brake pedal fault0.10%
54MacPherson strut worn0.09%
55Dashboard warning lamp fault0.08%
56Steering operation fault0.08%
57Brake caliper fault0.07%
58Tyre valve stem damaged0.07%
59Fuel pipe corroded or damaged0.07%
60Flexible brake hose damaged0.06%
61Suspension arm worn or corroded0.06%
62Vehicle structure corrosion0.06%
63Bonnet catch or hinge fault0.05%
64Body security fault0.05%
65Steering free play excessive0.05%
66Anti-roll bar worn or corroded0.05%
67Brake wheel cylinder fault0.04%
68Steering column fault0.04%
69Wheel bearing worn0.04%
70Steering arm worn0.03%
71Bonded suspension condition0.03%
72Electronic stability control fault0.03%
73Electrical switch fault0.03%
74CV joint worn0.03%
75Brake lever fault0.03%
76Fuel hose damaged or leaking0.03%
77Drag link end worn0.03%
78Steering drive system fault0.03%
79Brake fluid warning light on0.03%
80Tie bar or rod worn or corroded0.03%
81Power steering ram fault0.02%
82Rear fog lamp not working0.02%
83Fuel tank corroded or leaking0.02%
84Boot lid damaged or insecure0.02%
85Steering wheel damaged or insecure0.02%
86Brake air or vacuum system fault0.02%
87Rear reflector damaged or missing0.02%
88Power steering pump fault0.02%
89Driver airbag fault0.02%
90Electrical wiring fault0.02%
91Steering coupling worn0.02%
92Engine oil leak0.02%
93Stub axle worn0.02%
94Brake cable, rod, lever or linkage fault0.02%
95Steering lock fault0.02%
96Engine mounting worn or broken0.02%
97Tailgate damaged or insecure0.01%
98Towbar fault0.01%
99Brake back plate corroded or damaged0.01%
100Exhaust emissions above threshold (non-catalyst)0.01%
101Driver seat fault0.01%
102Suspension unit fault<0.01%
103King pin or swivel pin worn<0.01%
104Bumper damaged or insecure<0.01%
105Spring mounting corroded<0.01%
106Trailing arm worn or corroded<0.01%
107Additional braking device fault<0.01%
108Suspension retaining or locking device fault<0.01%
109Subframe corrosion or damage<0.01%
110Handbrake lever fault<0.01%
111Brake fluid level low or contaminated<0.01%
112Speedometer fault<0.01%
113Semaphore indicator fault<0.01%
114Load sensing valve fault<0.01%
115Brake stationary pin worn<0.01%
116Front passenger door fault<0.01%
117Propshaft fault<0.01%
118Radius arm worn or corroded<0.01%
119Undertray damaged or missing<0.01%
120Passenger airbag fault<0.01%
121Steering damper fault<0.01%
122Exhaust leak<0.01%
123Steering shaft fault<0.01%
124Headlamp levelling device fault<0.01%
125Torque or reaction arm worn<0.01%
126Passenger seat fault<0.01%
127Torsion bar worn or corroded<0.01%
128Handbrake mechanism or mounting fault<0.01%
129Brake pedal linkage fault<0.01%
130Brake fluid reservoir fault<0.01%
131Axle beam corroded or cracked<0.01%
132Access panel damaged or insecure<0.01%
133Hydraulic brake cylinder fault<0.01%
134Brake servo fault<0.01%
135Hand-operated brake valve condition<0.01%
136Brake pressure or vacuum buildup insufficient<0.01%
137Steering intermediate drop arm worn<0.01%
138Brake relay lever fault<0.01%
139Panhard rod worn or corroded<0.01%
140Spare wheel fault<0.01%
141Hydraulic fluid leak<0.01%
142Dip switch fault<0.01%
143Steering box fault<0.01%
144Universal joint worn<0.01%
145Rear fog lamp warning light fault<0.01%
146Suspension rod worn or corroded<0.01%
147Transmission oil leak<0.01%
148Driver door fault<0.01%
149Seat belt anchorage fault<0.01%
150Brake master cylinder fault<0.01%
151Halfshaft fault<0.01%
152Seat belt pre-tensioner fault<0.01%
153Brake clevis joint worn<0.01%
154Front fog lamp not working<0.01%
155Electric power steering fault<0.01%
156Electronic braking system fault<0.01%
157Exhaust heat shield or sound insulation damaged<0.01%
158Seat belt or padding damaged<0.01%
159Indicator warning light fault<0.01%
160Suspension linkage attachment bracket or mounting corroded<0.01%
161Window damaged or won't operate<0.01%
162Brake linkage mounting fault<0.01%
163Electronic parking brake fault<0.01%
164Mirror or camera fault<0.01%
165Steering lock stop fault<0.01%
166Suspension coupling worn<0.01%
167Brake slack adjuster fault<0.01%
168Full power hydraulic brake fault<0.01%
169Headlamp washer not working<0.01%
170Main beam warning light fault<0.01%
171Passenger compartment corrosion<0.01%
172Vehicle floor corroded<0.01%
173Brake master cylinder or servo mounting fault<0.01%
174Transmission drive belt fault<0.01%
175Speed limiter fault<0.01%
176Body strengthening plate corroded<0.01%
177Brake valve fault<0.01%
178Dropside damaged or insecure<0.01%
179Hydraulic suspension accumulator fault<0.01%
180Leaf spring broken or corroded<0.01%
181Loading door damaged or insecure<0.01%
182Wheel hub fault<0.01%
183Axle corroded or damaged<0.01%
184Hazard warning light fault<0.01%
185Hinged tailboard damaged or insecure<0.01%
186Outline marker lamp not working<0.01%

Showing all 186 reasons — scroll inside the table for the full list.

Peugeot 406 MOT Failures by Category

Total MOT failure occurrences for the Peugeot 406, grouped by category. Same data as the failures table above — just sliced by category instead of fault title. Hover a slice for the top failures in each category.

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Frequently Asked Questions

What are the most common Peugeot 406 problems?

Based on analysis of 1.5M Peugeot 406 MOT tests from DVSA data, we have 34 identified common problems across 1 generation. The most frequently flagged issue is "Suspension pins, bushes or ball joints worn". Brakes is the most common problem category.

Which Peugeot 406 generation has the most problems?

The Peugeot 406 406 (1995-2004) (1995–2004) has the highest number of identified common problems (46). Click the generation card above for the full breakdown.

How is this data calculated?

We analyse anonymised DVSA MOT test records under the Open Government Licence. An issue is classified as a "Common Problem" when it occurs significantly more often on a specific model than the UK average, confirmed at 99% statistical confidence. Read the full methodology page for details.

Can I report a problem with my Peugeot 406?

Yes — use the "Tell Us About Your Problem" form on this page. Your report helps other Peugeot 406 owners spot problems early. All submissions are reviewed before being added to the public database.

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