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Mercedes-benz Vito
Common Van Problems by Generation

54 identified problems3 generationsMost affected: W639 (2003-2014)

Sources: DVSA MOT Test Data + owner-submitted problems · 1.4M tests analysed

At a Glance

The Mercedes-benz Vito has 54 identified common problems across 3 generations, with the W639 (2003-2014) being the most affected generation and brakes the most common problem category. Based on 1.4M MOT tests from DVSA data.

Problems are patterns in the DVSA data that occur significantly more often on a specific model than the UK average — confirmed at 99% statistical confidence. Read our DVSA MOT data methodology →

Below: generation-by-generation comparison of Mercedes-benz Vito common problems, MOT failure types, and pass-rate data drawn from DVSA records. Click any generation to see fuel- and engine-specific fault patterns, mileage-banded repair guidance, and the most common MOT failures testers record.

MOT Tests & Failures by Generation

Mercedes-benz Vito generations by MOT tests, failures, and identified problems from DVSA data

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Showing total MOT tests, failures, and known problems per make.

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Most Common Mercedes-benz Vito MOT Failures

Every reason Mercedes-benz Vito vehicles fail their MOT, ranked by frequency. Select an individual year to see only that year’s failures, or stay on ‘All time’ for the combined picture across our 20 years of DVSA data. Scroll inside the table for the full list.

View:
#Failure% of failures
1Brake hydraulic component worn6.49%
2Wiper blades deteriorated6.35%
3Number plate lamp not working6.34%
4Suspension joint or bush worn6.27%
5Brake performance below minimum5.95%
6Stop lamp not working5.40%
7Tyre tread depth below limit5.30%
8Windscreen washer not working4.34%
9Tyre condition3.95%
10Headlamp aim defect3.71%
11Exhaust system fault3.70%
12Brake pads or linings worn2.79%
13Front lamp not working2.78%
14Coil spring broken or corroded2.62%
15Track rod end worn2.31%
16Brake disc or drum worn2.22%
17Headlamp fault2.01%
18Parking brake performance below minimum1.88%
19Position lamp not working1.71%
20Driveshaft fault1.57%
21Windscreen damage affecting view1.52%
22Suspension mounting corroded1.38%
23Shock absorber worn or leaking1.30%
24Rigid brake pipe corroded or damaged1.27%
25Fog lamp not working1.05%
26Body corrosion or damage1.02%
27Chassis condition0.98%
28Ball joint dust cover split0.82%
29Rear lamp not working0.77%
30Horn not working0.77%
31Indicator fault0.74%
32Parking brake condition0.72%
33Compression ignition emissions above threshold0.70%
34Airbag warning light on0.66%
35Steering rack fault0.64%
36Front suspension joint worn0.54%
37Vehicle structure corrosion0.49%
38Spark ignition emissions above threshold0.43%
39ABS fault0.42%
40Mirror damaged or missing0.40%
41Seat belt condition0.37%
42Suspension linkage fault0.33%
43Flexible brake hose damaged0.32%
44Rear fog lamp not working0.26%
45Brake lever fault0.24%
46Brake pedal fault0.23%
47Tyre size or type not matched0.23%
48Front suspension fault0.20%
49Spring mounting corroded0.17%
50Fuel cap damaged or missing0.16%
51Electrical switch fault0.14%
52Rear reflector damaged or missing0.13%
53Subframe mounting corroded0.12%
54Electronic stability control fault0.12%
55Handbrake lever fault0.11%
56Wheel bearing worn0.10%
57Electrical wiring fault0.09%
58Brake pedal movement restricted0.09%
59Engine oil leak0.09%
60Bumper damaged or insecure0.08%
61Headlamp levelling device fault0.08%
62Steering arm worn0.08%
63Rear suspension fault0.07%
64Brake fluid leak0.07%
65Bonnet catch or hinge fault0.07%
66Dashboard warning lamp fault0.07%
67Steering free play excessive0.07%
68Fuel pipe corroded or damaged0.07%
69MacPherson strut worn0.07%
70Handbrake cable fault0.07%
71Brake caliper fault0.07%
72Catalytic converter efficiency low0.06%
73Power steering pipe or hose leaking0.06%
74Tyre valve stem damaged0.05%
75Tyre pressure monitoring system fault0.05%
76Anti-roll bar worn or corroded0.04%
77Steering operation fault0.04%
78CV joint worn0.04%
79Fuel tank corroded or leaking0.04%
80Drag link end worn0.04%
81Body security fault0.04%
82Battery loose or leaking0.04%
83Fuel hose damaged or leaking0.04%
84Brake cable, rod, lever or linkage fault0.04%
85Reversing lamp not working0.04%
86Brake fluid level low or contaminated0.04%
87Propshaft fault0.03%
88Driver door fault0.03%
89Front passenger door fault0.03%
90Passenger seat fault0.03%
91Spare wheel fault0.03%
92Towbar fault0.03%
93Load sensing valve fault0.02%
94Steering lock fault0.02%
95Brake fluid warning light on0.02%
96Driver seat fault0.02%
97Brake air or vacuum system fault0.02%
98Suspension arm worn or corroded0.02%
99Exhaust leak0.02%
100Undertray damaged or missing0.02%
101King pin or swivel pin worn0.02%
102Tailgate damaged or insecure0.01%
103Brake back plate corroded or damaged0.01%
104Steering coupling worn0.01%
105Steering wheel damaged or insecure0.01%
106Boot lid damaged or insecure0.01%
107Tie bar or rod worn or corroded0.01%
108Engine mounting worn or broken0.01%
109Driver airbag fault0.01%
110Transmission oil leak<0.01%
111Headlamp washer not working<0.01%
112Brake fluid reservoir fault<0.01%
113Subframe corrosion or damage<0.01%
114Suspension unit fault<0.01%
115Universal joint worn<0.01%
116Steering column fault<0.01%
117Window damaged or won't operate<0.01%
118Front fog lamp not working<0.01%
119Mirror or camera fault<0.01%
120Power steering ram fault<0.01%
121Electronic parking brake fault<0.01%
122Speedometer fault<0.01%
123Power steering pump fault<0.01%
124Loading door damaged or insecure<0.01%
125Additional braking device fault<0.01%
126Electric power steering fault<0.01%
127Rear fog lamp warning light fault<0.01%
128Daytime running lamp not working<0.01%
129Full power hydraulic brake fault<0.01%
130Bonded suspension condition<0.01%
131Vehicle floor corroded<0.01%
132Brake master cylinder fault<0.01%
133Seat belt anchorage fault<0.01%
134Dip switch fault<0.01%
135Hydraulic fluid leak<0.01%
136Electronic braking system fault<0.01%
137Steering drive system fault<0.01%
138Main beam warning light fault<0.01%
139Access panel damaged or insecure<0.01%
140Brake servo fault<0.01%
141Body strengthening plate corroded<0.01%
142Seat belt pre-tensioner fault<0.01%
143Steering shaft fault<0.01%
144Outline marker lamp not working<0.01%
145Hydraulic brake cylinder fault<0.01%
146Indicator warning light fault<0.01%
147Handbrake mechanism or mounting fault<0.01%
148Exhaust emissions above threshold (non-catalyst)<0.01%
149Brake relay lever fault<0.01%
150Semaphore indicator fault<0.01%
151Step damaged or insecure<0.01%
152Passenger compartment corrosion<0.01%
153Steering box fault<0.01%
154Axle corroded or damaged<0.01%
155Suspension retaining or locking device fault<0.01%
156Brake master cylinder or servo mounting fault<0.01%
157Brake linkage mounting fault<0.01%
158Suspension linkage attachment bracket or mounting corroded<0.01%
159Exhaust heat shield or sound insulation damaged<0.01%
160Brake valve fault<0.01%
161Passenger airbag fault<0.01%
162Suspension rod worn or corroded<0.01%
163Reversing lamp switch fault<0.01%
164Seat belt or padding damaged<0.01%
165Halfshaft fault<0.01%
166Leaf spring broken or corroded<0.01%
167Brake pressure or vacuum buildup insufficient<0.01%
168Hand-operated brake valve condition<0.01%
169Steering intermediate drop arm worn<0.01%
170Transmission drive belt fault<0.01%
171Axle beam corroded or cracked<0.01%
172Hazard warning light fault<0.01%
173Suspension coupling worn<0.01%
174Stub axle worn<0.01%
175Wheel hub fault<0.01%
176Brake stationary pin worn<0.01%
177Speed limiter fault<0.01%
178Brake slack adjuster fault<0.01%
179Seat belt load limiter fault<0.01%
180Torsion bar worn or corroded<0.01%
181Air suspension levelling valve fault<0.01%
182Brake clevis joint worn<0.01%
183Dropside damaged or insecure<0.01%
184Suspension air bellows damaged<0.01%
185Torque or reaction arm worn<0.01%
186Trailing arm worn or corroded<0.01%
187Steering damper fault<0.01%
188Steering lock stop fault<0.01%
189Brake pedal linkage fault<0.01%
190Chain drive fault<0.01%
191Hinged tailboard damaged or insecure<0.01%
192Panhard rod worn or corroded<0.01%
193Steering head bearings worn<0.01%
194Steering linkage fault<0.01%
195Air brake cylinder or actuator fault<0.01%
196Brake wheel cylinder fault<0.01%
197Handbrake fails on gradient<0.01%
198Hydraulic suspension accumulator fault<0.01%
199Leaf spring shackle bracket corroded<0.01%
200Radius arm worn or corroded<0.01%

Showing all 200 reasons — scroll inside the table for the full list.

Mercedes-benz Vito MOT Failures by Category

Total MOT failure occurrences for the Mercedes-benz Vito, grouped by category. Same data as the failures table above — just sliced by category instead of fault title. Hover a slice for the top failures in each category.

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Frequently Asked Questions

What are the most common Mercedes-benz Vito problems?

Based on analysis of 1.4M Mercedes-benz Vito MOT tests from DVSA data, we have 54 identified common problems across 3 generations. The most frequently flagged issue is "Coil spring broken or corroded". Brakes is the most common problem category.

Which Mercedes-benz Vito generation has the most problems?

The Mercedes-benz Vito W639 (2003-2014) (2003–2014) has the highest number of identified common problems (70). Click the generation card above for the full breakdown.

How is this data calculated?

We analyse anonymised DVSA MOT test records under the Open Government Licence. An issue is classified as a "Common Problem" when it occurs significantly more often on a specific model than the UK average, confirmed at 99% statistical confidence. Read the full methodology page for details.

Can I report a problem with my Mercedes-benz Vito?

Yes — use the "Tell Us About Your Problem" form on this page. Your report helps other Mercedes-benz Vito owners spot problems early. All submissions are reviewed before being added to the public database.

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