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Mercedes-benz Viano
Common Car Problems by Generation

16 identified problems1 generationMost affected: W639 (2003-2014)

Sources: DVSA MOT Test Data + owner-submitted problems · 98K tests analysed

At a Glance

The Mercedes-benz Viano has 16 identified common problems across 1 generation, with the W639 (2003-2014) being the most affected generation and brakes the most common problem category. Based on 98K MOT tests from DVSA data.

Problems are patterns in the DVSA data that occur significantly more often on a specific model than the UK average — confirmed at 99% statistical confidence. Read our DVSA MOT data methodology →

Below: generation-by-generation comparison of Mercedes-benz Viano common problems, MOT failure types, and pass-rate data drawn from DVSA records. Click any generation to see fuel- and engine-specific fault patterns, mileage-banded repair guidance, and the most common MOT failures testers record.

MOT Tests & Failures by Generation

Mercedes-benz Viano generations by MOT tests, failures, and identified problems from DVSA data

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Showing total MOT tests, failures, and known problems per make.

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Most Common Mercedes-benz Viano MOT Failures

Every reason Mercedes-benz Viano vehicles fail their MOT, ranked by frequency. Select an individual year to see only that year’s failures, or stay on ‘All time’ for the combined picture across our 20 years of DVSA data. Scroll inside the table for the full list.

View:
#Failure% of failures
1Tyre tread depth below limit7.53%
2Tyre condition7.29%
3Suspension joint or bush worn6.85%
4Number plate lamp not working6.35%
5Stop lamp not working5.75%
6Wiper blades deteriorated5.22%
7Brake performance below minimum4.55%
8Exhaust system fault4.05%
9Windscreen washer not working3.77%
10Position lamp not working3.17%
11Brake pads or linings worn3.04%
12Headlamp aim defect2.86%
13Front lamp not working2.74%
14Headlamp fault2.59%
15Parking brake performance below minimum2.26%
16Track rod end worn2.12%
17Ball joint dust cover split2.06%
18Windscreen damage affecting view1.95%
19Coil spring broken or corroded1.84%
20Rigid brake pipe corroded or damaged1.80%
21Shock absorber worn or leaking1.76%
22Parking brake condition1.51%
23Brake hydraulic component worn1.37%
24Airbag warning light on1.33%
25Brake disc or drum worn1.02%
26Fog lamp not working1.00%
27Seat belt condition0.93%
28Compression ignition emissions above threshold0.92%
29Rear fog lamp not working0.81%
30Spark ignition emissions above threshold0.75%
31ABS fault0.63%
32Flexible brake hose damaged0.63%
33Chassis condition0.59%
34Vehicle structure corrosion0.56%
35Horn not working0.53%
36Rear lamp not working0.50%
37Mirror damaged or missing0.45%
38Indicator fault0.41%
39Tyre size or type not matched0.40%
40Body corrosion or damage0.39%
41Steering rack fault0.36%
42Brake lever fault0.35%
43Suspension mounting corroded0.32%
44Handbrake lever fault0.24%
45Rear reflector damaged or missing0.22%
46Suspension linkage fault0.21%
47Bonnet catch or hinge fault0.21%
48Front suspension joint worn0.20%
49Engine oil leak0.17%
50Brake pedal fault0.16%
51Electronic stability control fault0.16%
52Passenger seat fault0.15%
53Suspension unit fault0.15%
54Driveshaft fault0.15%
55Suspension air bellows damaged0.12%
56Bumper damaged or insecure0.11%
57Electrical wiring fault0.11%
58Propshaft fault0.11%
59Headlamp washer not working0.10%
60Wheel bearing worn0.08%
61Brake caliper fault0.08%
62Spare wheel fault0.07%
63MacPherson strut worn0.07%
64Brake pedal movement restricted0.06%
65Fuel pipe corroded or damaged0.06%
66Electrical switch fault0.06%
67Steering arm worn0.06%
68Subframe mounting corroded0.06%
69Anti-roll bar worn or corroded0.06%
70Brake fluid level low or contaminated0.06%
71Headlamp levelling device fault0.05%
72Brake cable, rod, lever or linkage fault0.05%
73Fuel hose damaged or leaking0.05%
74Power steering pipe or hose leaking0.05%
75Tyre pressure monitoring system fault0.05%
76Driver seat fault0.05%
77Battery loose or leaking0.05%
78Reversing lamp not working0.05%
79Front suspension fault0.04%
80Drag link end worn0.04%
81Steering column fault0.04%
82Exhaust leak0.04%
83Driver door fault0.04%
84Fuel tank corroded or leaking0.04%
85Tyre valve stem damaged0.04%
86Steering free play excessive0.03%
87Transmission oil leak0.03%
88Fuel cap damaged or missing0.03%
89Steering lock fault0.03%
90Undertray damaged or missing0.03%
91Rear suspension fault0.02%
92Boot lid damaged or insecure0.02%
93Brake fluid leak0.02%
94Front passenger door fault0.02%
95Driver airbag fault0.02%
96Steering operation fault0.02%
97Brake fluid warning light on0.02%
98Full power hydraulic brake fault0.02%
99Power steering ram fault0.02%
100Tailgate damaged or insecure0.02%
101King pin or swivel pin worn0.02%
102Body security fault0.01%
103Dashboard warning lamp fault0.01%
104Electronic braking system fault0.01%
105Front fog lamp not working0.01%
106Mirror or camera fault0.01%
107Steering wheel damaged or insecure0.01%
108Rear fog lamp warning light fault0.01%
109Body strengthening plate corroded0.01%
110Brake fluid reservoir fault0.01%
111Electric power steering fault0.01%
112Exhaust heat shield or sound insulation damaged0.01%
113Speedometer fault0.01%
114Towbar fault0.01%
115Air suspension levelling valve fault<0.01%
116Catalytic converter efficiency low<0.01%
117Hydraulic fluid leak<0.01%
118Power steering pump fault<0.01%
119Vehicle floor corroded<0.01%
120Window damaged or won't operate<0.01%
121Brake air or vacuum system fault<0.01%
122Brake servo fault<0.01%
123Loading door damaged or insecure<0.01%
124Spring mounting corroded<0.01%
125Steering box fault<0.01%
126Subframe corrosion or damage<0.01%
127Suspension arm worn or corroded<0.01%
128Brake master cylinder fault<0.01%
129Dip switch fault<0.01%
130Exhaust emissions above threshold (non-catalyst)<0.01%
131Halfshaft fault<0.01%
132Handbrake cable fault<0.01%
133Passenger airbag fault<0.01%
134Seat belt pre-tensioner fault<0.01%
135Universal joint worn<0.01%
136Bonded suspension condition<0.01%
137Access panel damaged or insecure<0.01%
138Axle corroded or damaged<0.01%
139Brake back plate corroded or damaged<0.01%
140Electronic parking brake fault<0.01%
141Hydraulic brake cylinder fault<0.01%
142Hydraulic suspension accumulator fault<0.01%
143Load sensing valve fault<0.01%
144Outline marker lamp not working<0.01%
145Passenger compartment corrosion<0.01%
146Reversing lamp switch fault<0.01%
147Seat belt anchorage fault<0.01%
148Seat belt or padding damaged<0.01%
149Tie bar or rod worn or corroded<0.01%
150Transmission drive belt fault<0.01%
151Additional braking device fault<0.01%
152Brake relay lever fault<0.01%
153Brake slack adjuster fault<0.01%
154Daytime running lamp not working<0.01%
155Engine mounting worn or broken<0.01%
156Hand-operated brake valve condition<0.01%
157Handbrake mechanism or mounting fault<0.01%
158Hazard warning light fault<0.01%
159Indicator warning light fault<0.01%
160Steering damper fault<0.01%
161Steering drive system fault<0.01%
162Step damaged or insecure<0.01%
163Suspension linkage attachment bracket or mounting corroded<0.01%
164Suspension rod worn or corroded<0.01%
165Wheel hub fault<0.01%
166Steering coupling worn<0.01%

Showing all 166 reasons — scroll inside the table for the full list.

Mercedes-benz Viano MOT Failures by Category

Total MOT failure occurrences for the Mercedes-benz Viano, grouped by category. Same data as the failures table above — just sliced by category instead of fault title. Hover a slice for the top failures in each category.

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Frequently Asked Questions

What are the most common Mercedes-benz Viano problems?

Based on analysis of 98K Mercedes-benz Viano MOT tests from DVSA data, we have 16 identified common problems across 1 generation. The most frequently flagged issue is "Indicator fault". Brakes is the most common problem category.

Which Mercedes-benz Viano generation has the most problems?

The Mercedes-benz Viano W639 (2003-2014) (2003–2014) has the highest number of identified common problems (23). Click the generation card above for the full breakdown.

How is this data calculated?

We analyse anonymised DVSA MOT test records under the Open Government Licence. An issue is classified as a "Common Problem" when it occurs significantly more often on a specific model than the UK average, confirmed at 99% statistical confidence. Read the full methodology page for details.

Can I report a problem with my Mercedes-benz Viano?

Yes — use the "Tell Us About Your Problem" form on this page. Your report helps other Mercedes-benz Viano owners spot problems early. All submissions are reviewed before being added to the public database.

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