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Chevrolet Astro
Common Van Problems by Generation

9 identified problems1 generationYears: 1985–2005Most affected: All Years (1985-2005)

Sources: DVSA MOT Test Data + owner-submitted problems · 15K tests analysed

At a Glance

The Chevrolet Astro has 9 identified common problems across 1 generation (1985–2005), with the All Years (1985-2005) being the most affected generation and brakes the most common problem category. Based on 15K MOT tests from DVSA data.

Problems are patterns in the DVSA data that occur significantly more often on a specific model than the UK average — confirmed at 99% statistical confidence. Read our DVSA MOT data methodology →

Below: generation-by-generation comparison of Chevrolet Astro common problems, MOT failure types, and pass-rate data drawn from DVSA records. Click any generation to see fuel- and engine-specific fault patterns, mileage-banded repair guidance, and the most common MOT failures testers record.

MOT Tests & Failures by Generation

Chevrolet Astro generations by MOT tests, failures, and identified problems from DVSA data

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Showing total MOT tests, failures, and known problems per make.

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Most Common Chevrolet Astro MOT Failures

Every reason Chevrolet Astro vehicles fail their MOT, ranked by frequency. Select an individual year to see only that year’s failures, or stay on ‘All time’ for the combined picture across our 20 years of DVSA data. Scroll inside the table for the full list.

View:
#Failure% of failures
1Brake performance below minimum7.98%
2Wiper blades deteriorated5.90%
3Suspension joint or bush worn5.43%
4Exhaust system fault4.95%
5Windscreen washer not working4.88%
6Stop lamp not working4.01%
7Brake hydraulic component worn3.99%
8Number plate lamp not working3.63%
9Headlamp aim defect3.43%
10Catalytic converter efficiency low3.27%
11Tyre condition2.90%
12Track rod end worn2.56%
13Front lamp not working2.53%
14Fog lamp not working2.28%
15Shock absorber worn or leaking2.26%
16Indicator fault2.26%
17Spark ignition emissions above threshold2.06%
18Tyre tread depth below limit1.94%
19Front suspension joint worn1.90%
20Parking brake performance below minimum1.74%
21Brake pads or linings worn1.43%
22Horn not working1.40%
23Headlamp fault1.36%
24ABS fault1.31%
25Position lamp not working1.31%
26Rigid brake pipe corroded or damaged1.22%
27Battery loose or leaking1.17%
28Seat belt condition1.17%
29Mirror damaged or missing1.07%
30Rear lamp not working1.04%
31Ball joint dust cover split0.98%
32Exhaust emissions above threshold (non-catalyst)0.81%
33Parking brake condition0.73%
34Electrical wiring fault0.72%
35Electrical switch fault0.65%
36Drag link end worn0.63%
37Rear fog lamp not working0.62%
38Front suspension fault0.57%
39Body corrosion or damage0.56%
40Brake disc or drum worn0.56%
41Steering box fault0.55%
42Steering intermediate drop arm worn0.53%
43Windscreen damage affecting view0.49%
44Dashboard warning lamp fault0.47%
45Brake fluid leak0.39%
46Steering arm worn0.34%
47Suspension mounting corroded0.32%
48Rear suspension fault0.27%
49Brake pedal fault0.27%
50Driveshaft fault0.27%
51Flexible brake hose damaged0.27%
52Steering free play excessive0.25%
53Spring mounting corroded0.24%
54Tyre valve stem damaged0.24%
55Chassis condition0.23%
56Leaf spring broken or corroded0.22%
57Brake lever fault0.22%
58Wheel bearing worn0.22%
59Steering lock fault0.21%
60Rear reflector damaged or missing0.18%
61Fuel cap damaged or missing0.18%
62Steering column fault0.17%
63Power steering pipe or hose leaking0.16%
64Vehicle structure corrosion0.16%
65Airbag warning light on0.14%
66Brake pedal movement restricted0.14%
67Brake caliper fault0.13%
68Steering operation fault0.13%
69Driver seat fault0.12%
70Rear fog lamp warning light fault0.12%
71Speedometer fault0.12%
72Tyre size or type not matched0.12%
73Bumper damaged or insecure0.11%
74Suspension linkage fault0.11%
75Bonnet catch or hinge fault0.10%
76Front passenger door fault0.10%
77Passenger seat fault0.10%
78Fuel pipe corroded or damaged0.09%
79Compression ignition emissions above threshold0.08%
80Handbrake cable fault0.08%
81Outline marker lamp not working0.08%
82Power steering pump fault0.08%
83Engine oil leak0.08%
84Subframe mounting corroded0.08%
85Anchor bracket corroded0.07%
86Towbar fault0.07%
87Body security fault0.06%
88Driver door fault0.06%
89Leaf spring eye worn or broken0.06%
90Steering damper fault0.06%
91Subframe corrosion or damage0.06%
92Steering wheel damaged or insecure0.06%
93Suspension retaining or locking device fault0.06%
94Anti-roll bar worn or corroded0.05%
95Leaf spring shackle bracket corroded0.05%
96Brake fluid level low or contaminated0.04%
97Brake fluid warning light on0.04%
98Engine mounting worn or broken0.04%
99Hydraulic brake cylinder fault0.04%
100Indicator warning light fault0.04%
101Main beam warning light fault0.04%
102Spring saddle corroded0.04%
103Suspension unit fault0.04%
104Steering coupling worn0.04%
105Exhaust leak0.04%
106Fuel hose damaged or leaking0.04%
107Fuel tank corroded or leaking0.04%
108Suspension arm worn or corroded0.04%
109Brake cable, rod, lever or linkage fault0.03%
110Brake master cylinder fault0.03%
111Brake wheel cylinder fault0.03%
112Coil spring broken or corroded0.03%
113Power steering ram fault0.03%
114Propshaft fault0.03%
115Spare wheel fault0.03%
116Steering shaft fault0.03%
117Bonded suspension condition0.03%
118Brake air or vacuum system fault0.02%
119Handbrake mechanism or mounting fault0.02%
120Stub axle worn0.02%
121Axle beam corroded or cracked0.01%
122Axle corroded or damaged0.01%
123Body strengthening plate corroded0.01%
124Brake fluid reservoir fault0.01%
125Brake master cylinder or servo mounting fault0.01%
126Brake servo fault0.01%
127Dip switch fault0.01%
128Handbrake lever fault0.01%
129Hazard warning light fault0.01%
130Seat belt anchorage fault0.01%
131Securing bolts missing or insecure0.01%
132Steering drive system fault0.01%
133Steering lock stop fault0.01%
134Suspension air bellows damaged0.01%
135Transmission oil leak0.01%
136King pin or swivel pin worn0.01%
137Air suspension levelling valve fault<0.01%
138Brake back plate corroded or damaged<0.01%
139CV joint worn<0.01%
140Driver airbag fault<0.01%
141Full power hydraulic brake fault<0.01%
142Hydraulic fluid leak<0.01%
143Mirror or camera fault<0.01%
144Passenger compartment corrosion<0.01%
145Semaphore indicator fault<0.01%
146Steering rack fault<0.01%
147Suspension linkage attachment bracket or mounting corroded<0.01%
148Tailgate damaged or insecure<0.01%
149Tie bar or rod worn or corroded<0.01%
150Transmission drive belt fault<0.01%
151Window damaged or won't operate<0.01%

Showing all 151 reasons — scroll inside the table for the full list.

Chevrolet Astro MOT Failures by Category

Total MOT failure occurrences for the Chevrolet Astro, grouped by category. Same data as the failures table above — just sliced by category instead of fault title. Hover a slice for the top failures in each category.

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Frequently Asked Questions

What are the most common Chevrolet Astro problems?

Based on analysis of 15K Chevrolet Astro MOT tests from DVSA data, we have 9 identified common problems across 1 generation. The most frequently flagged issue is "Fog lamp not working". Brakes is the most common problem category.

Which Chevrolet Astro generation has the most problems?

The Chevrolet Astro All Years (1985-2005) (1985–2005) has the highest number of identified common problems (11). Click the generation card above for the full breakdown.

How is this data calculated?

We analyse anonymised DVSA MOT test records under the Open Government Licence. An issue is classified as a "Common Problem" when it occurs significantly more often on a specific model than the UK average, confirmed at 99% statistical confidence. Read the full methodology page for details.

Can I report a problem with my Chevrolet Astro?

Yes — use the "Tell Us About Your Problem" form on this page. Your report helps other Chevrolet Astro owners spot problems early. All submissions are reviewed before being added to the public database.

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