At a Glance
The Ford Tourneo Custom has 14 identified common problems across 2 generations, with the Mk1 (2012-2023) being the most affected generation and brakes the most common problem category. Based on 26K MOT tests from DVSA data.
Problems are patterns in the DVSA data that occur significantly more often on a specific model than the UK average — confirmed at 99% statistical confidence. Read our DVSA MOT data methodology →
Below: generation-by-generation comparison of Ford Tourneo Custom common problems, MOT failure types, and pass-rate data drawn from DVSA records. Click any generation to see fuel- and engine-specific fault patterns, mileage-banded repair guidance, and the most common MOT failures testers record.
MOT Tests & Failures by Generation
Ford Tourneo Custom generations by MOT tests, failures, and identified problems from DVSA data
Hover over each bar for a full breakdown. Tap any bar to view that generation's problems.
Showing total MOT tests, failures, and known problems per make. Hover over each bar for a full breakdown.
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Tell Us About Your Problem
Help other Ford Tourneo Custom owners — report a problem and we'll add it to the database
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Browse Ford Tourneo Custom Generations
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Most Common Ford Tourneo Custom MOT Failures
Every reason Ford Tourneo Custom vehicles fail their MOT, ranked by frequency. Select an individual year to see only that year’s failures, or stay on ‘All time’ for the combined picture across our 20 years of DVSA data. Scroll inside the table for the full list.
| # | Failure | % of failures |
|---|---|---|
| 1 | Brake pads or linings worn | 17.60% |
| 2 | Tyre tread depth below limit | 7.84% |
| 3 | Stop lamp not working | 7.06% |
| 4 | Brake disc or drum worn | 5.44% |
| 5 | Suspension joint or bush worn | 5.06% |
| 6 | Driveshaft fault | 4.86% |
| 7 | Brake performance below minimum | 3.53% |
| 8 | Indicator fault | 3.53% |
| 9 | Number plate lamp not working | 2.75% |
| 10 | Parking brake performance below minimum | 2.50% |
| 11 | Ball joint dust cover split | 2.50% |
| 12 | Position lamp not working | 2.24% |
| 13 | Tyre condition | 2.24% |
| 14 | Windscreen damage affecting view | 1.88% |
| 15 | Wiper blades deteriorated | 1.75% |
| 16 | Rigid brake pipe corroded or damaged | 1.62% |
| 17 | Spark ignition emissions above threshold | 1.56% |
| 18 | Mirror damaged or missing | 1.52% |
| 19 | Rear fog lamp not working | 1.52% |
| 20 | Compression ignition emissions above threshold | 1.49% |
| 21 | Flexible brake hose damaged | 1.23% |
| 22 | Wheel bearing worn | 1.13% |
| 23 | Track rod end worn | 1.00% |
| 24 | Headlamp fault | 0.91% |
| 25 | Tyre pressure monitoring system fault | 0.91% |
| 26 | Windscreen washer not working | 0.87% |
| 27 | Rear reflector damaged or missing | 0.81% |
| 28 | Seat belt condition | 0.78% |
| 29 | Airbag warning light on | 0.75% |
| 30 | ABS fault | 0.71% |
| 31 | Passenger seat fault | 0.68% |
| 32 | Shock absorber worn or leaking | 0.68% |
| 33 | Electronic stability control fault | 0.65% |
| 34 | Exhaust system fault | 0.65% |
| 35 | Tyre size or type not matched | 0.65% |
| 36 | Suspension linkage fault | 0.58% |
| 37 | Steering rack fault | 0.49% |
| 38 | Horn not working | 0.45% |
| 39 | Driver seat fault | 0.42% |
| 40 | Engine oil leak | 0.42% |
| 41 | Brake cable, rod, lever or linkage fault | 0.36% |
| 42 | Brake caliper fault | 0.36% |
| 43 | Brake lever fault | 0.32% |
| 44 | Daytime running lamp not working | 0.32% |
| 45 | Front fog lamp not working | 0.32% |
| 46 | Headlamp levelling device fault | 0.32% |
| 47 | Tyre valve stem damaged | 0.29% |
| 48 | Bumper damaged or insecure | 0.26% |
| 49 | Headlamp aim defect | 0.26% |
| 50 | Electrical wiring fault | 0.23% |
| 51 | Bonnet catch or hinge fault | 0.19% |
| 52 | Brake fluid reservoir fault | 0.19% |
| 53 | Rear lamp not working | 0.19% |
| 54 | Anti-roll bar worn or corroded | 0.16% |
| 55 | Driver door fault | 0.16% |
| 56 | Propshaft fault | 0.16% |
| 57 | Reversing lamp not working | 0.16% |
| 58 | Undertray damaged or missing | 0.16% |
| 59 | Brake fluid level low or contaminated | 0.13% |
| 60 | Handbrake lever fault | 0.13% |
| 61 | Coil spring broken or corroded | 0.10% |
| 62 | Front passenger door fault | 0.10% |
| 63 | Power steering pipe or hose leaking | 0.10% |
| 64 | Tailgate damaged or insecure | 0.10% |
| 65 | Towbar fault | 0.10% |
| 66 | Battery loose or leaking | 0.06% |
| 67 | Body corrosion or damage | 0.06% |
| 68 | Brake hydraulic component worn | 0.06% |
| 69 | Electrical switch fault | 0.06% |
| 70 | Electronic braking system fault | 0.06% |
| 71 | Exhaust leak | 0.06% |
| 72 | Front lamp not working | 0.06% |
| 73 | Front suspension joint worn | 0.06% |
| 74 | Fuel cap damaged or missing | 0.06% |
| 75 | Fuel pipe corroded or damaged | 0.06% |
| 76 | Full power hydraulic brake fault | 0.06% |
| 77 | Seat belt pre-tensioner fault | 0.06% |
| 78 | Suspension arm worn or corroded | 0.06% |
| 79 | Universal joint worn | 0.06% |
| 80 | Suspension mounting corroded | 0.06% |
| 81 | Boot lid damaged or insecure | 0.03% |
| 82 | Brake air or vacuum system fault | 0.03% |
| 83 | Brake pedal fault | 0.03% |
| 84 | Brake servo fault | 0.03% |
| 85 | Brake valve fault | 0.03% |
| 86 | Dashboard warning lamp fault | 0.03% |
| 87 | Dip switch fault | 0.03% |
| 88 | Engine mounting worn or broken | 0.03% |
| 89 | Parking brake condition | 0.03% |
| 90 | Power steering pump fault | 0.03% |
| 91 | Seat belt anchorage fault | 0.03% |
| 92 | Seat belt or padding damaged | 0.03% |
| 93 | Spare wheel fault | 0.03% |
| 94 | Steering column fault | 0.03% |
| 95 | Step damaged or insecure | 0.03% |
| 96 | Suspension linkage attachment bracket or mounting corroded | 0.03% |
| 97 | Window damaged or won't operate | 0.03% |
| 98 | MacPherson strut worn | 0.03% |
Showing all 98 reasons — scroll inside the table for the full list.
Ford Tourneo Custom MOT Failures by Category
Total MOT failure occurrences for the Ford Tourneo Custom, grouped by category. Same data as the failures table above — just sliced by category instead of fault title. Hover a slice for the top failures in each category.
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Frequently Asked Questions
What are the most common Ford Tourneo Custom problems?
Based on analysis of 26K Ford Tourneo Custom MOT tests from DVSA data, we have 14 identified common problems across 2 generations. The most frequently flagged issue is "Wiper blades deteriorated". Brakes is the most common problem category.
Which Ford Tourneo Custom generation has the most problems?
The Ford Tourneo Custom Mk1 (2012-2023) (2012–2023) has the highest number of identified common problems (15). Click the generation card above for the full breakdown.
How is this data calculated?
We analyse anonymised DVSA MOT test records under the Open Government Licence. An issue is classified as a "Common Problem" when it occurs significantly more often on a specific model than the UK average, confirmed at 99% statistical confidence. Read the full methodology page for details.
Can I report a problem with my Ford Tourneo Custom?
Yes — use the "Tell Us About Your Problem" form on this page. Your report helps other Ford Tourneo Custom owners spot problems early. All submissions are reviewed before being added to the public database.
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